Bio X

Sodium Silico Floride SSF

Flux For Rotary Furnace SALT BATH FOR ROTARY FURNACE

General Description

The most commonly used furnace in the secondary aluminium industry is the rotary furnace where aluminium scrap is melted under a layer of salt which consists of a mixture of chlorides and cryolites. There are various possible combinations of this salt flux. However after several trials and customers feedbacks, Flux 475 has proved to be the best combination for Aluminium melting in Rotary furnace.

Advantages :

• Flux 475 enhances the heat transfer to the metal
• It prevents the oxidation of the metal
• The salt takes up contaminants, such as oxides, carbides and others contained in the scrap or produced by reactions during the melting process
• Homogenous mixture for the alloy is achieved
• Helps in cleaning, covering as well as drossing of molten aluminium

Application Instructions for use :

The amount of salt used for the melting process depends on the scrap characteristics and varies in a range of 5-8% of the aluminium scrap charge.

First, the salt is melted down in the rotary furnace. Next the scrap is charged into the salt bath. After the metal is molten it is tapped and the salt slag is cast into steel moulds where it cools down. The advantage of the rotary furnace is that even highly contaminated scrap can be handled.

Specifications

• CHLORIDES : 90% - 95%
• CRYOLITES : 5% - 10%

Packaging

 

Standard Packing :

 
25 KG HDPE lined bags to 1.25 M.Tons jumbo bags
must be stored in cool and dry place

 

Grade 553 Silicon Metal / Fast Melting Silicon

Applications 
1. Alloying agent in the aluminum industry. It can increase fluidity and toughness. Used to improve the castability and weldability of aluminum and its alloy products.

2. Photovoltaic industry:Most are used to make solar panels manufacturing.
3. Chemical industry. Can be used as a silicon based polymer product. Products such as lubricants, greases, resins, skin and hair.
4. Material of Semi-conductor grade silicon.
5. Iron base alloy additives production.

General Description

Applications

It is used for for Production of Aluminium master alloys and gives faster melting time and better recovery than melting pure silicon metal.

It is available in different varients like 10% of AlSi, 20% of AlSi,30%  of AlSi and 40% of AlSi

ELECTROLYTIC GRADE

General Description

Mn Flakes are used for addition into molten aluminium to make various grades of alloys. Mn flakes can also be crushed and compacted into tablets for better recovery and dissolution.

Application

Aluminium Alloy

Specifications

 

Mn : Min. 99.7% Pure C.: 0.04% Max S : 0.05% Max P : 0.005% Max Si + Fe : 0.20 Max Size : Flakes or Powder

Additional Information:

• Packaging Details: 25 Kg / HDPE lined bags 1 Ton / Jumbo Bag

Perchloroethylene Perchloroethylene / Tetrachloroethylene C2Cl4

General Description

Formula : C2Cl4

Molecular Weight : 165.85

CAS number : 127-18-4

 

Application

• Manufacture of Hexachloroethane
• Laundry / Dry cleaning agent
• Solvent
• Intermediates
• De Greasing Solvent

Specifications

• Formula : C2Cl4
• Purity : Min. 99%
• Boiling Point : 121 DC
• Freezing Point : -22 DC
• Density : 1.623 g / cm3

Packaging

MS Drums

General Description

Available in Powder, Lumps, Sheets, filing.

Application

Production of titanium based alloys

General Description

Copper powder is easy to dissolve and give better recovery in molten metal.

Application

Production of Master alloys and Copper Adal Tablet

General Description

These fibreglass fabrics are weaved, coated and tailormade for difussion and filteration of aluminium particles

Advantages
1)They remove oxides, inclusions and dross
2)Also they create less turbulance and can distribute metals better  creating very less scrape.

Scot-D-Cote 140 is a water based inorganic refractory and insulating coating for aluminium alloys. This is also used for magnesium alloys employing inhibitors. The highly effective special binding property of this coating is used for M.S. Tools and other accessories used in aluminium industries. The insulating property of coating influence easy striping and excellent finish over Ingots / Aluminium casting. Scot-D-Cote 140 contains medium to fine filler.

Uses :   Improves the cast / ingot surface finish  Increases the life of the tools  Eliminates contaminations of Iron or other undesired elements  Avoids blisters on the cast surface  Easy application method, easy storage  Provides insulation by thicker deposits  Thickness of the coating can be customizes as per requirement by adjusting the dilution level.  Economical method

Instructions for use : 1. Scot-D-Cote 140 should be diluted with water to the consistency required and depending on the method of application. 2. The method of application can range from spraying, brushing, swabbing or dipping. 3. Standard dilution is 1: 3-5 ( coating : water ) for spraying. Mix it thoroughly before use. 4. Clean the die / tool, i.e. it should be free from grease, rust or any other contamination. 5. Ideally the die-temperature should be 120-150 degree C and free from moisture. Higher temperature may give blisters and lower temperature will permit running and tearing of the coating. 6. The smoothest finish is obtained by application of fine suspension in several layers. When insulation is most important heavy suspension can be used to obtain thicker deposits. With heavy casting feeding is relatively simple and insulation is not very much required here.